3/23/10

First-Class sloop-of-War Constellation

a 1/36th scale working model

GUNS

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BOTTOM

Plan from National Archives.

3D model.

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Gun tube master turned
by Dan Lewandowski.

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Plug imbedded in clay and boxed.
2/4/09

Cooking spray parting agent and two-part rubber mold stuff.
2/6/09

Rubber mixed, plug lubed - ready to pour.

Starting the pour.

Pouring the rubber.

First pour complete.

After the rubber sets, the clay is removed.

Mold cleaned up and sprayed with cooking spray brushed to thin out and removed bubbles.

Stirring the two-part rubber.

Starting the second pour.

Pouring.

Pour complete.

Completed mold.

Resin poured in.

Ta da!.

Flash.

Plug and casting.

Opening the port.
1/15/10.

Test fit.

A few more done.

Starboard side ports cut out.

Port side ports opened.
1/15/10.

Resin poured into clay mold.
1/20/10.

First gun port with gun and tampion cast in resin.
1/21/10.

Casting 14 gunports.
1/23/10

20 ports with muzzles, 4 plain, and 5 extras.

Gunport lids placed in ports opened earlier.
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